Industries Using Pneumatic Conveying System

For their different applications, many industries need to transfer Dry Bulk Materials, Powders, Pellets or Granules. This can be done by Pneumatic Conveying System by using a difference of pressure and gas flow generated by a centrifugal blower, roots blower/prime movers or compressor.

Pneumatic Conveying System can be found in many industries including Food Processing Plants and Grain/Malt Handling Plants. They are also used by the Pharmaceutical Industries and Chemical Industries. Raj Deep ENVIROCON is a company that has been operating in this industry for over two and a half decades. We have a solid foothold. We provide a one-stop shop for our customers' needs in terms of design, manufacturing and supply of different conveying technologies as well as equipment and turnkey projects.

DIA – TYPICAL REPRESENTAION OF PNEUMATIC CONVEYING SYSTEM :

1. Food Processing Industry :

The food industry in India has emerged as one of the most profitable and fastest-growing sectors due to the immense value-adding potential, especially within the food-processing industry. Pneumatic Conveying Systems is widely used in this sector to convey various products like Grains, Wheat Flour, Milk Powder, Sugar, Rice, Spices, Maida, Cereals, Corn, Edible Oils, and Dairy Products Etc. These transport systems are designed to move particulate materials between storage areas, or to feed reactors, blenders, etc. For various applications such as mixing, weighing, etc. Pneumatic Conveying Systems are more flexible in how they route the pipeline and require less maintenance than other systems. Food Industry requires a system that is fully automated or has a high level of efficiency, while maintaining hygienic standards. Our customers prefer Conveying System because they make the process hygienic, safe and dust-free. It is easier to protect against these two things as the air is not flammable, and it does not explode or short circuit. Pneumatic Conveying Systems are safe for use in the food processing industry.

2. Beverage – Breweries and Distilleries :

India is the largest producer of beverages in the world. India has proven to be a lucrative market for global giants in the alcohol industry. The Indian market for Alcoholic Beverages has matured over the years, but it still is largely confined to a limited variety. India is the world's third-largest and fastest-growing liquor market. Alcohol beverage is a growing industry because of its high growth potential, and social acceptance.

Raj Deep ENVIROCON is a company that has been operating in the brewing and distilling industry for over two and a half decades. We have a solid foothold within these industries. We provide a one-stop shop for the alcohol manufacturing industry for all of their requirements regarding design, manufacture, and supply of raw material handling sections. This includes Grain/Malt Silo loading and unloading, cleaning, milling, flour conveying, and flour weighing systems along with other equipment used in distilleries and breweries. Our high-load carrying, technologically superior material handling equipment is manufactured in Pune to meet our clients' needs.

Our Conveying Systems include both dry and hygroscopic materials. Around 250+ installations cover major market share in India. We have worked with prestigious organisations such as Diageo Group AB Inbev United Breweries United Spirits etc.

 

3. Chemical and Petrochemical Industries :

India's chemical industry is an important contributor to its economy. It accounts for 7% of Gross Domestic Product (GDP). India's chemical sector is the sixth-largest in the world and the third largest in Asia. India's chemical sector is highly diversified, and can be classified as bulk chemicals, specialty chemistries, agrochemicals and petrochemicals. Polymers and fertilisers are also included. Raj Deep ENVIROCON is a leader in the supply of Pneumatic Conveying Systems and other technological solutions to Chemical and Petrochemical Industry. Raj Deep ENVIROCON offers a solution for this sector, including bulk solids, Granules Conveying and Powder Conveying. This includes the initial receipt of raw materials, intermediate stages, as well as the final packaging of finished products. The major component of our system is the Pneumatic Conveying Systems. Filtration solutions are used during handling bulk solids and bagging finished products. Chemical & Petrochemical products can be hazardous and require precautions like explosion risk, dust control and protection of the environment. The flexibility of routing the pipe is one of the benefits of using Pneumatic Transport Systems for bulk particulate materials. It is common for transport pipes to have many bends. This makes it difficult to predict the performance of a system. However, our expertise and experience in this area has been able overcome these difficulties

4. Pharmaceutical Industry :

India is ranked 3rd in the world for pharmaceutical production based on volume, and 14th if you consider value. India has a well-established domestic pharmaceutical industry with a network of over 3,000 drug companies, and more than 10,500 manufacturing units. India plays a major role in the global pharmaceutical industry. The pharmaceutical sector is growing rapidly. Pneumatic Conveying Systems are used to move Granules or Powders, Pre-Blended or Fragile Material, Tablets and Empty Capsules from containers into processing machines. To meet the unique needs of the Pharmaceutical Industry, we implement GMP guidelines and design Pneumatic Conveying Systems. Raj Deep ENVIROCON offers solutions in this sector for pneumatic conveying and filtration of dry powders. This includes powders of normal, hazardous, explosive, or active nature. Pneumatic Conveying Systems increase automation, and improve the safety and health of your employees by eliminating the need to manually scoop powder into processing machines. Pharmaceutical companies must ensure batch purity at all levels. The use of Pneumatic Systems' sealed piping ensures a cleaner installation, and better process flow due to the sealed piping design. The life of a product, as well as the safety of personnel and the environment, is dependent on dust-free conveying. Pneumatic Conveying Systems are designed to be hygienic, easy to clean, and leave no residue. The pneumatic transfer of materials also creates a dust-free environment. Pneumatic Conveying Systems improve agitation by controlling the material addition process, which reduces batch times. The vessel/reactor can be charged with less manpower. This allows employees to focus on other tasks.

5. Cement and Minerals Industry :

India's total cement production capacity in FY20 was approximately 545 million tonnes. Raj Deep ENVIROCON has extensive experience in designing conveying and handling systems for the Cement industry. We are experts in system design, engineering, and the supply of bulk material transfer systems. Our strengths are modern, efficient technology and tested equipment. Applications targeted were for high temperature materials and abrasive material, as well as high tonnage transporting over long distances. Raj Deep ENVIROCON's combined product and processing technologies are capable of handling raw and processed materials such as BENTONIE and COAL DUST in the Cement, Mineral and Mineral Industries from delivery to despatch. Our state-of-the art material testing facility replicates your conveying applications. The facility was designed primarily as a testing facility for pneumatic conveying systems. The system efficiency and material degradation can both be monitored in order to find the right solution for you. Now, our experience and proven technology are focused on the cement sector to bring the same benefits to the industry and provide an effective alternative.

Our team at Raj Deep ENVIROCON has a wide experience here that will help you in knowing the best way your Pneumatic Conveying Systems can be designed. It is not difficult to choose the right kind of Pneumatic Conveying Systems because we at Raj Deep ENVIROCON are happy to assist you in doing so. We have around 250+ installations covering major market share all over India.

Get In Touch  with us to know more and we will help you to select most efficient and cost-effective pollution control solutions for your specific needs.

Conclusion

Pneumatic conveying systems are a vital component of modern industrial processes, providing efficient, flexible, and safe material handling solutions. By understanding the different types of systems, their components, and their applications, industries can leverage these systems to improve productivity, safety, and cost-efficiency. Proper system design and material consideration are essential to maximize the benefits and overcome the challenges associated with pneumatic conveying systems.

Ready to start your Enquiry ? Visit Rajdeep envirocon and explore our by Pneumatic Conveying System today!

 

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